Material Handling Automation And Robotics

Product Details:

Power And Free Conveyor System are one of the most flexible overhead conveying solutions. This paint shop conveyor uses two tracks. In one track, the power track, the chain is continuously running. In the other track, the free track, the chain pushes the trolleys forward with pusher mechanisms (known as “pusher dogs”) mounted at regular intervals. The power and free conveyor allows for:

• Buffer and accumulation zones by queuing of components one behind the other
• Bias banking for efficient storage and space utilisation
• Automatic routing of components for module wise segregation, rejection, dedicated storage, etc.
• Speed changes based on the process requirements
• Drop and rises depending on the application and ergonomic requirement

Product Details:

we manufacture Paint Shop Conveyor System  and handling systems that meet the specific surface treatment and painting needs. Our automated conveying solutions are ideally suited for the paint shop environment and automation.

Component conveying system used in the paint shop is critical for the final finish quality and throughput. Our automated conveying solutions enable high productivity, perfect finish quality and cost efficiency. Freshly painted parts are delicate and fragile; they require special attention for their handling. Everything must be perfectly controlled as painting is done while parts are in motion. Any vibrations or speed inconsistencies compromise the final result. Pre-treatment process, painting and curing cycle times must be strictly achieved.

With our experience and expertise, we provide ideal paint shop conveyor and material handling solutions for:

• Powder Coating plant
• Pre Treatment plant
• CED Coating plant
• Phosphating plant
• Wet Spray Painting plant

Product Details:

At Master Automation & Robotics, we specialise in designing and manufacturing of Engine Assembly And Testing Line Machine  We have a strong experience in handling diverse set of components and assemblies ranging from 5 kg to 32 tons. Superior engineering technology and customer satisfaction have been at the heart of our all solutions and products. We deliver solutions of the highest international standards at economical prices.

We are proud of our strong customer references in automotive, white goods, farm & construction equipment, and general & heavy engineering. Our customer base in industries such as food & pharma, railways & metros and defence is growing very fast.

Our expertise covers automation solutions for different types of assembly applications. An automated assembly line uses a wide array of standardised solutions, including robotic assembly, and ensures assembly line balancing. Our decades of experience in assembly automation allows us to find innovative solutions to address long standing bottlenecks and production challenges.

The design of our typical assembly line automation system is customised to the production strategy and number of product variants. Irrespective of the complexity the assembly line is designed to be highly efficient, flexible and cost effective.

Automated assembly ensures high throughput, efficiency and quality. Our assembly line is designed and built to meet the high volume, precision and quality requirement.

We use assembly conveyor systems such as roller conveyors, chain conveyors, slat conveyors, overhead conveyors, and belt conveyors. The assembly process is optimised through the use of intelligent assembly automation systems such as gantry robot, electrified monorail system (EMS), and automated guided vehicles (AGVs).

The most important business challenge for manufacturing companies is how to increase the flexibility and speed of production while keeping costs down. One of the key technologies is assembly line balancing. Balancing an assembly line is a procedure in which tasks are distributed evenly to each assembly station in the line so that each workstation has the same amount of the work.

It is very important to balance the workload of the operator at every station and to reduce the operator idle This means increasing the station utilisation to the maximum.  A well-balanced workstation reduces waste, increase utilisation and throughput, while reducing faults and rejections. It also allows the company to reduce the price of their product through the decrease in production cost of the unit.

Automation of the assembly process guarantees not only the productivity, but also the product quality. It is designed and built to meet the high volume, precision and quality requirement.

• Full integration with line tooling and testing equipment
• Customised, modular and flexible solutions based on the application
• Advanced automation technology using mechatronics
• Ergonomic & operator friendly design
• Safety interlocks and compliance to safety standards
• Production planning and control through central PC / SCADA / IoT